Power Transformers

Reduced Lead Times and Boosted On-Time Delivery Performance

Power transformers are manufactured unit by unit; the final product can weigh up to several hundred tons. Complicated and intricate construction, many purchase parts with long replenishment lead times, and thousands of hours of handwork need to be considered in scheduling.

  • Holistic Process Synchronization
  • Minimized Lead Times and Inventory Stocks
  • Flawless Delivery Reliability

Challenges

  • Synchronized Coil Manufacturing (Low-Voltage, Medium-Voltage, High-Voltage)
  • Consideration of Various Item Specifications and Resource Capabilities, Especially for the Wire Winding Process
  • Consideration of Alternative Routes
  • Preferred Routes and Resources
  • Improved Flexibility
  • Consideration of Limited Oven Capacity
  • Consideration of Material Availability
  • Just-In-Time Provision of Cores and Various Coils at Assembly Date
  • Consideration of Process-Related Transitional Periods
  • Consideration of Various Testing Methods
  • Bottleneck-Oriented Planning

With Asprova APS

  • Shorter Delivery Times
  • Wholistic Process Synchronization through Optimal, Sequential Scheduling
  • Drastically Shortened Lead Times through Bottleneck-Oriented Planning
  • Massive Reduction in Intermediate Parts
  • Increased Resource Efficiency
  • Improved Transparency in Factory and Order Status
  • Greater Felxibility in Case of Order Changes, Rush Orders, Machine Failure, etc.
  • 90 % Reduction in Planning Efforts